MAZERUSTAR KK series|Mixing and Testing Equipmen|KURABO Electronics Division English Site

Breakthrough for mixing/kneading and deaeration!
MAZERUSTAR uses no blades or rods and requires no cleaning! But, it remains free from contamination. With its dual-variable rotation-revolution ration, the system can be used to mix a broad range of materials. Gear-driven operation ensures high reproducibility (on most models).

Features

MAZERUSTAR, an integrated mixer/kneader and a deaerator system, is designed to perform both mixing/kneading and deaeration in a short time while simultaneously rotating and revolving the containers without using any mixing rods/blades or vacuum device.

This system is most effective for the following materials and processing purposes:

• High-viscosity liquids that cannot be processed or take a long time to mix/knead or deaerate when a conventional mixer/kneader or deaerator is used.
• Uniform mixing/dispersion of materials having a great difference in blending ratios and specific gravity when the liquids are mixed with each other, or when a liquid is mixed with powder/filler.
• Materials that need to be processed without minimal waste and contamination (by foreign matter) because they have high added value.
• Operation processes in which it is desirable to eliminate steps involving the cleaning of the system and containers.

MAZERUSTAR, an integrated mixer/kneader and deaerator system, uses the following unique mechanism so that the above advantages can be effectively applied for a broad range of materials and processing purposes.
This system is protected, as a mixing/kneading and deaeration system using the rotating/revolving method, by patent Nos. 2711964 and 3213735 so that you can purchase/use it with peace of mind.

Mechanism 1: The use of a cut bearing enables the rotating-revolving speed ratio to be varied independently (except for some large mechanisms)
Mechanism 2: Continuous step mechanism with variable motions (3 steps max.)

Main intended for use with these materials

Before and after processing of silver paste
[Before processing]		[After processing]

MAZERUSTAR, an integrated mixer/kneader and deaerator system, is often used for the following purposes:

• Conductive/resistive materials such as gold, silver, and carbon pastes
• Sealing/insulating materials such as glass and ceramic pastes
• Sealing materials and adhesives such as one-pack and two-pack epoxy resins
• Molding materials such as silicon resin
• Mixing of various coloring materials including ink, paint, and pigments
• Manufacture of dental materials, pharmaceutical materials, cosmetic base materials, etc.
• Polishing of precision components, etc.

Container options

For MAZERUSTAR, an integrated mixer/kneader and deaerator system, disposable cups, commercially available cups, and other arbitrary cups (as well as standard containers) can be used by using the optionally available adapter.
An adaptor that allows you to use multiple syringes is also available. It is most suitable for deaerating multiple syringes filled with paste. (Patented under patent No. 3421745)

Specifications

Item		Description *1)
		KK-250S	KK-400W	KK-1000W
Standard container*2)		250ml container made of HDPE Dedicated container	400ml container made of HDPE Dedicated container	1.1L container made of HDPE Dedicated container
Processing capacity*3)		250g x 1 cup	300g x 2 cups	1kg x 2 cups
Speed Number of stages	Rotations	9 (levels 9 to 1)
	Revolutions	10 (levels 9 to 0) (1.0 to 0.0 times relative to the rotating speed)
Set time x number of steps		10 to 990 seconds x 3 steps
Number of channels		20
Warning functions		Imbalance, upper door and maintenance cover open, and overload
Safety functions		Automatic stop when error occurs, door locks during operation, and operation locks when upper door is open
Operating temperature/humidity		10-40℃, 20-80% RH
Power supply voltage		AC100-120V or AC200-240V	W:AC100-120V WE: AC200-240V	AC200V±10％
Power consumption		Approx. 650W	Approx. 750W	Approx. 1kW
External dimensions: (WDH)		350×420×415	410×513×490	600×690×713
Weight of main unit		Approx. 37kg	Approx. 60kg	Approx. 120kg

Model		KK-2000	KK-5000	KK-10000*4)
Standard container *2)		Approx. 2L max. (user-designated container)	4L container made of PE Dedicated container	Commercially available 4L sealed container made of HDPE Container (BHB-4000)
Processing capacity *3)		2kg x 2 cups	5kg x 2 cups	10kg x 2 cups
Speed Number of stages	Rotations	9 (levels 9 to 1)		9 (levels 9 to 1) (rotation-revolution ratio is constant)
	Revolutions	10 (levels 9 to 0) (1.0 to 0.0 times relative to the rotating speed)
Set time x number of steps		10 to 300 seconds x 3 steps
Number of channels		20
Warning functions		Imbalance, upper door and maintenance cover open, and overload
Safety functions		Automatic stop when error occurs, door locks during operation, and operation locks when upper door is open
Operating temperature/humidity		10-40℃, 20-80% RH
Power supply voltage		AC200V±10％
Power consumption		Approx. 2.5kW	Approx. 7kW	Approx. 10kW
External dimensions: (WDH)		646×662×730	790×892×1080	950×1070×1224
Weight of main unit		Approx. 220kg	Approx. 470kg	Approx. 560kg

*1) The above specifications are subject to change without notice.
*2) The use of the optionally available adapter allows the use of multiple containers of your choice.
*3) The indicated weight is gross weight including the containers and adapters. The allowable weight may decrease depending on the operating conditions and sample properties.
*4) KK-10000 is a large, custom-made system. Its specifications are given for reference only. The detailed specifications will be determined after consultation with the user.